Manufacturing process for E.P.P. and E.P.E.

1.0 PRE-PRESSURIZING PROCESS (For non-cross linked type only)


The EPE and EPP materials are already in expanded form when delivered to MPC side. Unlike EPS, HIPS and COPOLYMER, EPE and EPP do not contain any blowing agent. Instead, the beads are impregnated with high pressure air which will be used as the expansion gas during the moulding process.



2.0 MOULDING PROCESS


After the material is pressured, product moulding follows. Pressured air, steam and water are the only utilities needed during this process. No chemicals are added. MPC adopted the KURTZ technology (GERMAN) for their moulding process



3.0 CARTING AND DRYING / PRODUCT STABILIZING


The moulded products are then placed/arranged in drying carts in immediately in accordance to established carting instructions, and placed inside high-temp drying rooms (about 70C) for about 24 hours. The shrinked/deformed appearance of the product will improve upon the completion of the drying process. Unlike EPS products, moulded EPE/EPPproducts MUST have undergo this drying/stabilizing process.



4.0 PACKING AND WAREHOUSING


The dried moulded products are then packed in accordance to established Packing Instructions and then endorsed to the Finished Goods Warehouse for storage.


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Explore More.

 Production Area
 Machine Shop
 Wirecut Area
 Packing Area/Drying Room
 Die-cut Process
 Manufacturing Processes

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